Boeing Slows 787 Production Rates, to Catch Up with ‘Traveled Work’

Boeing reacted with aggressive denial of charges in the recent news investigation about the 787 Dreamliner, Broken Dreams: The Boeing 787. One charge that nobody even tries to challenge, though, is that this new aircraft has been chronically plagued with delays, even before the first prototype was ready to fly.  The delays have continued in recent months.20140918cpy.. B787's on KPAE FlightlineA new airliner is large, thus difficult to hide … and made even more difficult when ‘spotters’ are avidly pursuing their hobby. Every day, these guys watch out for new aircraft and then share their photos online. The ramp area at Paine Field in Everett is loaded with lots of 787’s, each of which will quickly be flown off when all work is finished. These aircraft are a huge investment; thus, the airlines have no interest in letting them sit for extra days at the factory ramp.

Evidently, Boeing is doing so much ‘Traveled Work’ in recent months that the local paper reports total production is down. Furthermore, some Boeing workers are sharing ‘anonymously’ that they had to work 10- and 12-hour days and on Saturdays, to fix problems. Overtime in Boeing factories is not uncommon, but workers say their workload this time has been greater than usual. The workers have to answer anonymously, because Boeing forbids its workers from speaking publicly about the program.

Here is an excerpt from one of the many insightful comments, responding to the article:

“The FAA needs to send real inspectors, from Washington D.C., not the good ol’ boys that are stationed in the area, and do a complete investigation of the program from the bottom to the top. Come talk to the hourly guys that are doing the work BEFORE they talk to the top brass. They would pull the PC700 on the 787 program in a NY minute. It is funny that the quality of work on the Everett Flightline is great at the north end, Stall 101 and 102 being the best, and by the time one gets to Stalls 108 through 201, ….they all wear hockey helmets and the product shows!”

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